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WEKO / FROM CAST SHAPE TO FINISHED COMPONENT

Die casting
& precision machining.

Shape the body. Control the interfaces.
A coordinated manufacturing route for custom housings, covers and structural components.

Review Your Component
CNC machining of metal components in a WEKO production fixture
WEKO / CNC MACHINING

The shape is the start.
The interfaces make it work.

REAL WORKSHOP / PRECISION MACHINING

THE RIGHT PROCESS / THE RIGHT STAGE

Plan beyond
the first part.

Die casting needs its own tooling and production plan. We consider the first order, expected repeat volume and the interfaces your component must hold.

Compare manufacturing routes
01 / REPEAT PRODUCTION

Build a casting program.

Review cast geometry, tooling investment and secondary machining together. Define sample approval and repeat requirements before production.

Housings · covers · structural bodies
02 / PROTOTYPE & EARLY BATCH

Validate the interfaces first.

A CNC-machined prototype may help check fit or assembly while the casting route is reviewed. Material behavior and casting-specific risks need separate validation.

Explore small-batch CNC

THE GEOMETRY / THE FINISHED REQUIREMENT

Cast what gives it shape.
Machine what makes it fit.

Separate as-cast surfaces from precision interfaces. Select a feature group to see what your drawing should define.

WEKO / CAST BODY → FINISHED MACHINED INTERFACES
BODY / WALLS / RIBSMACHINED SEALING FACEBORES / THREADS / MOUNTINGNEAR-NET CAST BODY

ILLUSTRATIVE PROCESS STUDY / YOUR DRAWING DEFINES THE REQUIREMENTS

Give the body a clear manufacturing brief.

Share the full model, alloy, quantity and appearance requirements. Review walls, ribs, draft and tooling considerations with the casting route.

Review your cast geometry

SECONDARY CNC MACHINING

Precision where
it matters.

The finished-part drawing connects casting allowance, machining access and final inspection. Mark the surfaces that locate, seal or mount the component.

Metal flange showing a central bore, machined faces and threaded mounting holes
Machined interface example: bore, face and mounting pattern.
01

Faces that mate

Mating planes, gasket lands and seating surfaces. Define flatness, roughness and the reference that controls their relationship.

02

Bores that locate

Bearing seats and other functional bores. Specify size, fit, position and the relationship to the agreed datums.

03

Mounting that aligns

Hole patterns, threads and counterbores. Include complete callouts and the assembled position that matters.

04

Edges ready for handling

Define burr limits, edge breaks, cleanliness and protection. Identify surfaces that must stay free of coating or damage.

THE QUOTATION / A COMPLETE SCOPE

Know the investment.
Understand the part cost.

Keep tooling and recurring production costs visible. Agree what each stage includes before the program is released.

01

Tooling & changes

Tool scope, ownership, sample plan, maintenance, storage and engineering-change terms.

02

Casting production

Alloy, component geometry, quantity, repeat demand and the agreed casting requirements.

03

Machining & finish

Functional surfaces, setups, finishing specification, cosmetic standards and masking.

04

Inspection & delivery

Acceptance criteria, reporting, sample or batch checks, packaging and delivery terms.

Supply both the as-cast model and finished-part drawing when available. Keep revisions and the machining scope aligned.

Review the full scope

MATERIAL & SURFACE SPECIFICATION

The alloy is
part of the design.

Specify a casting alloy and its applicable standard. Material selection, geometry and finish need to work together.

Discuss alloy & finish
ALLOY & CONDITION

Use the exact casting specification.

Include alloy designation, material standard, condition and any required documentation. A CNC bar-stock grade is not automatically a casting grade.

FUNCTIONAL & COSMETIC SURFACES

Make the finish requirements visible.

Identify appearance zones, texture, coating requirements and protected interfaces. Discuss finish compatibility, including anodizing appearance on the requested casting alloy.

SERVICE CONDITIONS

Tell us how the component will work.

Share temperature, corrosion exposure, sealing needs or other functional requirements that affect material, finish and acceptance.

FROM SAMPLE APPROVAL TO REPEAT ORDER

Control the handovers.
Check the finished result.

The drawing revision and acceptance plan stay connected through tooling, sampling, machining and delivery.

  1. 01

    Review

    Confirm cast geometry, machined features, alloy and target volume.

  2. 02

    Tool & sample

    Agree tooling release, sample scope and any required corrections.

  3. 03

    Approve

    Confirm the sample and inspection results against agreed requirements.

  4. 04

    Machine & finish

    Complete the defined functional surfaces and finish sequence.

  5. 05

    Inspect & deliver

    Check the order scope, records, protection and packaging.

Sealing or internal-quality requirements?

Define leak, pressure or internal-defect acceptance in the RFQ, including method, limits, sampling and records. We review the required checks as part of the project scope.

Define the acceptance plan
See our inspection equipment

FACTORY CONTEXT / DOCUMENTED SYSTEMS

See the manufacturing.
Examine the evidence.

Explore WEKO’s machining and inspection environment, then review the published certificates and their scope.

WEKO factory introduction: machining, inspection and the manufacturing team.

Quality documents, open to review.

Our quality system

Certificate holder: Dongguan XuXiang Precision Hardware Co., Ltd., within the WEKO manufacturing group. Review each document for its certified entity, scope and validity.

IATF 16949:2016

IATF 16949:2016 enlarged certificateOpen original document ↗

YOUR DRAWING / OUR NEXT CONVERSATION

Bring the part.
Build the production plan.

A new tooling project or a casting ready for machining? Send the scope you have. We will review the route around your component.

Start Your Casting RFQ Request an NDA before sharing confidential files.

DIE CASTING & MACHINING / QUESTIONS

Clear scope.
Better decisions.

Why combine die casting with CNC machining?+

Die casting creates the component’s main geometry. Secondary machining can define selected functional faces, bores, threads and mounting features. The drawing review determines which features can remain as-cast and which require machining.

Is die casting suitable for my first small batch?+

Tooling adds an upfront investment, so the answer depends on geometry, quantity and repeat demand. WEKO can review a CNC-machined prototype or a small-batch machining route alongside a casting program. A machined prototype does not validate every property or risk of the final casting.

Which casting alloy should I specify?+

Use the exact casting alloy, applicable material standard and any condition or treatment requirements. A familiar CNC stock grade is not automatically a suitable casting specification. We review the requested alloy and part before confirming the route.

Which tolerances can you achieve?+

Specify limits separately for as-cast features and machined features, including datums and measurement requirements. Part size, alloy, tool layout and access affect feasibility. Final tolerances are confirmed for the quoted component; CNC equipment accuracy is not a blanket casting tolerance.

Can you machine castings we already have?+

Send the casting and finished-part drawings, material, available machining stock, quantity and any known condition issues. WEKO will review datum access, fixturing and the requested secondary operations before confirming suitability.

How are tooling ownership and costs handled?+

Ask the quotation to separate tooling, sampling, component production, machining and finishing. Agree tooling ownership, storage, maintenance, expected-life assumptions, engineering changes and transfer terms before release.

Do you include leak testing or internal-defect testing?+

Tell us the function and acceptance requirements in the RFQ. If leak, pressure or internal-defect checks are required, define the method, limits, sampling and documentation for a separate process review. They are not automatically included with every casting order.

Can die-cast parts be anodized or coated?+

Finish suitability and appearance depend on the casting alloy, surface condition and coating requirements. Send the finish specification, cosmetic zones and reference sample or color standard when applicable. We confirm the finish and acceptance criteria for your part.

What should I send for a quotation?+

Send a 3D model, dimensioned drawing and revision, casting alloy, first-order and repeat quantities, critical interfaces, finish, inspection needs and target schedule. If you have both as-cast and finished-part files, include both. Request an NDA before sharing sensitive drawings.

Start with the drawing

Discuss your custom CNC metal part with WEKO.

Send drawings to engineering
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